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Jet flotation machine
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Jet flotation machine
FJCA-Series Jet-Flotation Cells

  Description
This type of machine
♦  is a new (or China's third) generation of Jet-Type Flotation Machine for fine coal flotation;
♦  was updated with multiple significant technical improvement in technical indexes in comparison with its previous type (or China's second generation, the XPM Jet-Type Flotation Machine);
♦  was certified in 2005' technical appraisal with such a conclusion that "it has (China) the original proprietary intellectual property rights, the overall technology international advanced level";
♦  has been successfully used near 400 coal prep plants in China.
  Technical Characteristics
Being different from conventional mechanical-agitation type of flotation cells, thistype of flotation cellshas the following characteristics:
♦  Generation of micro-bubbles that are selective for fine coal's flotation
♦  High mineralization rate duetovertical cross-flow of coal slurry and air bubbles, whichenhances the attachment probabilitiesof coal particles onto air bubble surfaces
♦  Long service life because of no moving partsand use of wear-resistant materials for its wearing parts
♦  Reduction of chemical reagent consumption because of improved chemicaldispersion by using the specially designedand patented Spray-Cascading Pulp Conditioner
♦  High overall separation performance (see the tabulated data: clean coal ash and yield, tailings ash and Flotation Perfect Index)
♦  Low power consumptions
Significantly high unit capacit
There are two series and 15 models of the Jet-Flotation Cells with the capacities ranged from 6~8 m3/m3-Hr.. 
  Structure
The main parts of a FJC Jet-Flotation Cell include:
♦  Inflatable mixing device- Core part of a FJC Flotation Cell
♦  Flotation tank
♦  Blowing bubbles device and discharging device
♦  Liquid level adjusting device
♦  Coal slurry recirculation pump
  Flash Animation
FJC-Series Jet-Flotation Cells

  Mechanism
A pre-conditioned coal slurry enters the feed tank (at front of the machine).  A part of the slurry is fed into the 1st cell for inflatable mixing, and another part is sucked into the recirculation pump at the false-bottom and then is jet-sprayed rapidly in spiral-shape from a conic nozzle.  Under the sucking, a vacuum forms in the jet-chamber,and thus air is sucked in through the air pipe and then wrapped into the sprayingstream.  A jet-stream flows through a throat-pipe and then sprays in an umbrella-shapeto the false-bottom to have sufficient mixing.  Mineralized bubbles arescraped off, and un-separated coal particles flow through the holes, and then enter the cell's back-partfor re-flotation.  Tailings are discharged from the Tailings box.

Plant

Model

Feed Ash% C.C. Ash %

Tailings Ash %

C.C. Yield %

Capacity T/M3-Hr

Power kW-H/T

Flotation Perfect Index % 

Lin-Huan

FJC20-5

24.18

11.20

65.82

76.23

0.67

3.46

53.97

Lin-Huan

Wemco-144

23.31

13.71

58.64

78.63

0.25

5.70

42.22

Wan-Feng-Gang

FJC20-4

22.93

11.03

51.25

70.42

-  -

47.15

* Rough Cleaning Scavenge; the rest in Rough
  Technical Achievements

Year Type of Achievement Description
2005 Top 10 Sci-Tech Innovate Products in China Coal Industry Development and Application of Hi-Efficient FJC-Series Jet Flotation Cells
2005 Hebei Sci-Tech Innovative Products Development and Application of Hi-Efficient FJC-Series Jet Flotation Cells
 2006 Hebei Hi- and Innovative Tech Product FJC-Series Jet Flotation Cells
 2006 Tangshan Economic and Technical Innovation Project Staff Honor FJC-Series Jet Flotation Cells
 2007 Hebei Sci-Tech Award, 3rd Class Award Development and Application of Hi-Efficient FJC-Series Jet Flotation Cells
 2007 Tangshan Scientic Progrssion Award, 1st Class Award Development and Application of FJC-Series Jet Flotation Cells
 2006 Tangshan Excellent Tech-Innovation Honor, 3rd Class Award FJC-Series Jet Flotation Cells

  Products

FJC FJCA
FJC4 FJCA4
FJC6 FJCA6
FJC8 FJCA8
FJC12 FJCA12
FJC16 FJCA16
FJC20 FJCA20
FJC28  
FJC36  
FJC44  
 
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